Wicked indeed. The aggressive airflow system is just great and adds to the looks. Does it all fit into your cigar casing? I'm using a similar 3/2mm alu tube but not going so close to the coil as that gets to be too harsh for me. One thing, the breather and fill holes, if you corked them, would it not work then? That seems like it would be the biggest source of leaking. Also how are you getting the pins so nicely crimped? My needles wouldn't do that they only bend some and snap so I went to straight pins.
Oh and is that a service tool in the last pic? I've been wondering what would be ideal for carrying with me, as mosquito forceps are great, but not to be carried about.
asdaq, will answer one by one:
No, I will have to make a new cigar casing for this one since the atty diameter is larger on this one. (Holds more liquid).
Corking only one prevents all leaking. I use a toothpick tip - (the wooden ones). You will want the breather hole open otherwise it struggles to wick nicely.
I heated the needles with my small torch and then bent them.
That small copper tube in the back is what I use to coil the nichrome. I have a small fly tying scissor clamp I carry with me. But then again, there is no real need to carry tools. The wick and coil lasts a long time. Just rinse under hot water and it's good to go for a few more days. I replace mine on a weekly basis - not because I have to, but because it's so darn cheap and it tastes new!