Thanks for the quick reply Bastage I was thinking that my be the only way.What type of solder do you use when doing this part.Thanks again.
Any standard solder will work.
Thanks for the quick reply Bastage I was thinking that my be the only way.What type of solder do you use when doing this part.Thanks again.
Thanks BastageAny standard solder will work.
I can't edit my original post but need to update you on the battery - do not use the Tekkeon portable USB device, it does not work properly for powering an eCig. After the Tekkeon failed to work, I made my own battery source and it's working fine. The best way to do it is to take 4 AA rechargeable batteries (I'm using Sony 2650Mah and hook them together in series, with a USB host side connector for the eCig, and a Mini USB host side connector for charging. It's very small and should last a very long time on one charge. Once it dies, just plug it into the USB port for 5-6 hours and it's good to go again. If anyone has any questions on how to set up the portable battery pack let me know and I'll post up a drawing.
No probllem. I'm glad everyone is getting some good use out of this idea. The battery mod is working great also. One thing I would advise, is that the mini USB is a little sensitive to constant plugging/unplugging and being picked up and used. If you want something that will take a beating, the original mod is more durable in the long run. I'm going to try a mix between the two - taking one of the skinny retractable cables and using that hardwired into the ecig. Still extandable, but no connector issues
(not being able to edit posts after 20 minutes is a bad rule, mods)!
Ok... we're obviously learning as we go here. As I use these USB and try new things/new ways to make them better - sometimes the first and most simple approach is the right one. (K.I.S.S.)! Here is what I've learned so far that will save you some grief later...
Mini USB connectors are not durable enough to be plugged in and out of an eCig all day. Constant picking up, setting down, unplugging, and plugging in makes the connection flaky after about a week.
Retractable cables have very very thin internal wires. Once you cut into an extendable cable it's nearly impossible to get a firm solid connection to the ecig. I made it work, but was unhappy with the thickness of the power wires and disconnected it.
The best, most reliable way to make this mod is to use a standard USB cable the length and color of your choice, directly soldered and fastened to the end of the battery casing with no connector.
There are enough hassles to deal with when e-smoking. Adding another potentially weak point (mini USB connector) is not worth the benefit of being able to unplug it.
USB MOD Version 1 was the best idea overall. I've wasted a ton of time fiddling with these things. Figuring out what doesn't work is all part of the game, and I look at it like this.... You'll never know if you never try! I've got 2 regular USB version 1's now, and a super kick-... battery pack. I think I'm set for a while.
At least one of my batteries will be coming end of life soon. I intend to dismantle it with the intention of connecting an external battery supply (3 x AA rechargeable batteries). I would like to try to keep as much if the original DSE901 battery in tack, so, could Bastage and Trog give me some clues as to the best way of taking the 901 battery apart without too much damage.
Any help would be much appreciated.
..................Bastage - you're putting the wiring through the open end of the tube - how do you close it off?
Shrink tubing!
In regard to your concerns about the thin wiring on retractable USB leads - is that because you think it unsuitable for the current or is it because it's difficult get a good connection?
Both wire size and durability are insufficient on the retractable cables.
Your design now places the switch on the side - I've not been able to find one that didn't stick out. I think you got yours from an old video player but I still watch videos. I found a small switch (Push-to-Make Low Cost > Maplin) but it'll need to be stuck on the end of the tube. I'll drill a small hole in the side for the wiring.
I'm using a surface mount switch like this one:
http://rocky.digikey.com/weblib/ITT Cannon/Web photos/KSC221J, KSC241J, KSC201J, KSC223J.jpg
I don't want the button on the end because the cable is sticking out of the end and IMO, that's just not a good place for the button. I'm not knocking anyone's design, but I personally don't want to be pushing it into my face when I take a drag.
My only remaining problem is getting the ground contact within the tube. Your suggestion is a KISS approach - but I'm trying to avoid defacing the battery case. I've soldered a pin to a small washer and have taken the spring out of a cheap biro to fit on the pin. Threading the positive wire through a few small plastic washers should ensure the contacts never meet.
Why would you care about defacing the battery case? All the areas you will be working on are covered up with heat shrink tubing when you're done.What I did was put a layer of electrical tape, then the sufrace mount switch, soldered it all up, then put shrink wrap over that.
I'm now just awaiting delivery of the battery pack from Dealextreme. I have doubts about whether it'll work - so thanks for posting your own power rig. That rig seems to put 3 1.5v AA's in series - how does it compare to the 901's battery performance?
3.7v 140 mah vs 4v 2,650 mah. There is no comparison. It's 20 times the capacity of a standard battery and it's a hair bigger than a zippo lighter. It provides more vapor, there is no automatic switch to fool with, no LED, no 5 second time limit, and no primer puff necessary. That's about all I can think of. lol In a word... Wonderful!
Thanks Bastage.
I'm a little confused about your "4v 2,650 mah". Is this 3 4 volt batteries wired in series?
I also don't understand your re-charging concern. I assume you're using rechargeable batteries - why not use the standard re-chargers and forget about the "zippo pack" being rechargeable? A few extra batteries in the recharger isn't a great expense - particularly when they're not wasting at the rate e-cig batteries do.
Does your setup provide enough power for a full day's vaping? It sounds like they do and if so why not just take a fresh set from a standard charger?