Hi, all!
AttyPops does have a very valid point; the PTN0405c is a great package, and since it can boost the voltage it makes some very nice 1-battery solutions. The PWM circuit can only cut the power, so it would be primarily for multi-batt units. Since they've included the inductor in the 405c module, it makes for a much simpler build than just using a switching-regulator IC. (Wish they had thrown the I/O caps in there too!). And I'd love to figure out how BreakTru came up with adding the extra resistor (between pins 3-4) to get it to go down below 5V!
The only drawback I see to the PTN0405c is the cost (particularly since I'd have to buy 3, since I'm certain to blow a couple while trying to get it all into a working unit ;-). (Also, the fact that the on-off switch still carries the whole carto current, and I keep frying the smaller switches I've been using). The PWM on the other hand, can be made very inexpensively, the switch only carries the power to the 555 circuit, and might be more attractive for the tinkerer. I wasn't looking at using an MCU; just the simple circuit I posted the link to.
But now the gauntlet has been thrown down about getting a constant-power unit, so I guess I've got some more work to do (sigh).. I'm looking at the possibility of using one of the trenchplus mosfets from NXP; and maybe using the sense transistor to drive current into the timing cap of the 555 during the ON cycle. This wouldn't compensate for variations in the battery voltage, but ought to at least "flatten" the curve for different carto resistances. Need to figure out how to keep the frequency constant, though.....
to control the voltage to the 55 circuit you would need a micro Vreg ! they make them VARY small ! they are linear however but at such small currents it would work .