Good test.
I cant come up with a reason how it could be the buzz though. From a electronics standpoint that dosent compute. Its should fire regardless of temp as long as the batts fire.
The only way I could see that being different is if there was something in the button itself that was freezing and not allowing it to fire. In the temps described in your initial pont of issue I dont think thats likely.
I was not surprised my batts did not fire as the point of failure listed for Li-Ion batts by the manufacturer is close to the -20 deg I subjected them to.
Im anxious to hear how your test with the entire buzz goes.
I've seen problems with transistorized ignition systems before in cold weather.. I guess manufacturing tolerances can allow something to work fine at room temp, but when things contract ever so slightly it causes issues.
I don't think it's a switch issue either. If that were the case i'd expect to see no change in the leds when pressing the button while the issue is present.. I could be wrong though!
Not terribly worried about condensation either.. Relative humidity is low and the board should be sealed. Pretty much identical to walking inside when it's bitter cold.
I'll throw the buzz in the fridge and freezer later tonight and see what happens!
Sent from my Samsung Galaxy Player 5.0 using Tapatalk