Wasn't a battery vent, its fine. It was the electronics for sure. The unit did its job from that point of view - I think its unrelated, the coil is well within the specifications that the 7-22 is designed to fire and to protect you from failures that result in a battery vent (don't want this to be fodder for the anti-subohmers).
The unit was from Dashvapes.com in Toronto - they have excellent customer service and given its engraved with their company logo and under 30 days old, I am sure they will take care of me. No worries there, they are a first class operation.
I went back to my trusty ZNA-30 and the popping continued, even more violently (more power obviously, as the unit can top out higher at a 30 watt limit). Having the 7-22 die on me motivated me to rebuild the Russian.
This time I used more cotton and ensured it was a tight fit and I gave it a little more cotton above the stack and positioned the tails properly - same coil by the way, just a new wick. Thats important to note because it isolates the coil from being part of the equasion. If it can vape without popping and just a rewicking, its the wick characteristics, not the coil.
Voila, no popping, no superhot vape (yes, I found the vape with the old build to be very hot) draw and the taste is smooth.
My conclusion is, since I am using the exact same coil, that this is a wicking issue. The lower you go on ohms, the more heat you get, the more wicking you need to feed that heat heavy juice hungry coil. Additionally the chamber has more cotton in it, so there is more of a sound and vibration buffer. The cotton is compressed tighter up against the inside of the coil, ensuring the coil has full coverage on the inside at all times. With more wick to draw juice as well, the coil is more efficient in supplying juice to the coil.
So, aside from the 7-22 going bye-bye, the ZNA-30 is rocking this rewick job very nicely. I hope this helps those struggling with popping, or at least gives you an approach to solving the problem in your own builds. I found the experience very educational.